Latest price list of FFU Fan Filter Unit used in food factory

1. General Information about FFU in the Food Industry

1.1. What is FFU?

FFU (Fan Filter Unit) is an air filtration device with an integrated fan used in cleanroom systems, designed to supply clean air that has been filtered through a HEPA or ULPA filter directly into the production area.

• Basic components: suction fan, filter (HEPA/ULPA), housing (powder-coated steel or stainless steel), speed controller.
• Main function: remove dust, bacteria, mold spores, and airborne particles.
• FFUs are typically installed on the ceiling of cleanroom areas or inside enclosed spaces such as clean booths.

1.2. Operating Principle of FFU

1. Draws air from outside or from the cleanroom recirculation system.
2. The fan pushes air through the HEPA or ULPA filter.
3. The filter retains 99.97% (HEPA) or 99.9995% (ULPA) of ultra-fine particles.
4. Releases clean air in either vertical (downflow) or horizontal (crossflow) direction, depending on the design.

Example: A standard HEPA FFU can filter 0.3-micron particles at ≥99.97% efficiency, ensuring production environments meet ISO Class 5-8 cleanliness levels.

1.3. Role of FFU in Air Quality Control in Food Plants

• Maintain sterile environments: Prevent microorganisms and dust from entering processing and packaging areas.
• Help control cross-contamination: Reduce risks of odor, dust, and microbial transfer between areas.
• Meet hygiene standards: Ensure particle counts in air comply with ISO 14644.
• Optimize productivity and product quality: Clean air extends shelf life and reduces defective products.

1.4. Applicable Standards: ISO 14644, HACCP, ISO 22000

• ISO 14644: Defines cleanliness levels based on particle count per cubic meter of air. FFUs are used to achieve ISO Class 5-8 in the food industry.
• HACCP (Hazard Analysis and Critical Control Points): Requires control of air quality at critical points such as packaging and mixing.
• ISO 22000: International standard for food safety management, requiring clean production environments to prevent contamination risks.

2. Structure and Classification of FFU

2.1. Main Components

A standard FFU consists of:

• Fan: Usually centrifugal or axial, used to draw and push air through the filter.
• HEPA or ULPA filter: Key component for removing fine particles and microorganisms.
• Housing: Protects internal parts, made from powder-coated steel or stainless steel for rust resistance and easy cleaning.
• Speed controller: Adjusts airflow for different zones.
• Pre-filter: Captures larger dust, protecting the main filter and extending its lifespan.

2.2. Classification by Size

Standard FFU sizes fit cleanroom ceiling grids:

• 2x4 feet (1175×575 mm): Suitable for compact spaces or modular clean booths.
• 3x4 feet (1175×875 mm): Balanced airflow and installation space.
• 4x4 feet (1175×1175 mm): For large airflow and high cleanliness requirements.

Note: Size directly affects airflow (CFM) and product cost.

2.3. Classification by Filter Type

• HEPA (High Efficiency Particulate Air):
• Efficiency: ≥99.97% @ 0.3 micron
• Applications: ISO 6-8, dry food packaging areas with low microbial load
• ULPA (Ultra Low Penetration Air):
• Efficiency: ≥99.9995% @ 0.12 micron
• Applications: ISO 4-5, sterile food processing, perishable products

2.4. Classification by Housing Material

• Powder-coated steel: Affordable, corrosion-resistant, easy to manufacture. Not ideal for wet or corrosive environments.
• Stainless steel 304: Corrosion-resistant, easy to clean, durable in harsh environments, but more expensive.

2.5. Optional Features & Upgrades

• Automatic fan speed control (EC motor) - saves energy, reduces noise
• Anti-static (ESD) protection - for static-sensitive environments
• Pressure and airflow sensors - monitor filtration performance in real time
• BMS connectivity - control multiple FFUs from a central system

See more: HEPA Filter Leak Testing in FFUs – Fan Filter Unit

3. Factors Affecting FFU Pricing

3.1. Size and Design Airflow

Larger units deliver higher airflow and cost more. For example, a 4x4 ft FFU (1175×1175 mm) with 2000 m³/h airflow costs 15-20% more than a 2x4 ft unit.

3.2. Filter Type and Efficiency

• HEPA: cheaper, for ISO 6-8 cleanrooms
• ULPA: 20-40% more expensive due to denser filter media and stricter production
• ULPA required for ISO 4-5 areas

3.3. Material and Durability

• Powder-coated steel: cost-effective for dry food plants
• Stainless steel 304: corrosion-resistant, ideal for wet/chemical areas, 30-50% more expensive

3.4. Additional Features

• Adjustable fan speed: +10-15% cost
• Anti-static coating: +5-10% cost
• Noise reduction: +8-12% cost

3.5. Brand and Certifications

International brands (e.g., Nidec, Camfil) cost 25-40% more than local products but offer higher reliability. Certifications like ISO 9001, CE, RoHS, or GMP testing increase prices.

3.6. Order Quantity, Shipping & Installation

Bulk orders get 5-15% discounts. Stainless steel units have higher freight costs. On-site installation may add 5-10% to total cost.

See more: Comprehensive Guide to FFU Installation

4. Latest FFU Price List 2025 (Reference)

Prices for single orders, excluding VAT, shipping, and installation.

5. Criteria for Choosing FFU for Food Plants

5.1. Hygiene & Food Safety Standards (ISO, HACCP, ISO 22000)

FFUs must meet required ISO cleanliness class, contribute to HACCP critical control points, and comply with ISO 22000 for continuous safe operation.

5.2. Cleanliness Requirements by Area

• Packaging: ISO 7-8 → HEPA FFU
• Sterile processing: ISO 5-6 → ULPA FFU
• Labs/testing: ISO 5-7 → Low-noise FFU

5.3. Energy & Operating Cost Optimization

• EC motors save 20-30% energy
• Variable airflow avoids energy waste
• Quick-access design reduces downtime

5.4. Reliable Supplier & After-sales Service

Choose suppliers with proven projects, certified products (CE, ISO 9001, GMP), and strong technical support.

See more: Optimizing FFU Energy Efficiency

6. FAQ - Frequently Asked Questions

Q1: Can FFU filters be reused?
A: Only the frame can be reused; HEPA/ULPA media must be replaced every 6-12 months.

Q2: Can FFUs meet ISO 5 in food plants?
A: Yes, with ULPA filters and proper airflow design, alongside coordinated HVAC systems.

Q3: Does FFU installation affect room pressure?
A: Yes; proper design and pressure control devices are needed.

Q4: What is the cleaning/replacement schedule?
A:

• Pre-filter: every 1-3 months
• HEPA/ULPA: every 6-12 months
• Full FFU maintenance: yearly

7. Contact & Quotation

Contact VCR now for the latest FFU price list and clean air filtration solutions compliant with HACCP - ISO 22000 for your food plant. We guarantee transparent pricing - on-site technical support - official warranty.

Hotline: 090.123.9008

Email: [email protected]

Website: https://ffu.com.vn/

Diep VCR